Russian researchers from the Federal Research Clinical Center of Physical-Chemical Medicine, the Moscow Institute of Physics and Technology, and Lomonosov Moscow State University have demonstrated that two incompatible components—a protein and a polymer—can successfully be blended in a single electrospun fiber.
The study also found that the resulting mat could gradually release the protein. Blended mats containing proteins are promising for biomedical applications as burn and wound dressings, matrices for drug delivery and release, and in tissue engineering.
Electrospun mats consisting of ultrafine fibers have numerous applications. They can be used for liquid and gas filtering, cell culturing, drug delivery, as sorbents and catalytic matrices, in protective clothing, antibacterial wound dressing, and tissue engineering.
Electrospinning is a method for fabricating micro- and nanofibers from polymers that involves the use of an electrostatic field. Under a high voltage of about 20 kilovolts, a drop of polymer solution becomes electrified and stretches out into a thin fiber once the Coulomb repulsion overcomes surface tension.
The technique is fairly flexible and enables a range of components to be incorporated into electrospun mats: micro- and nanoparticles of different nature, carbon nanotubes, fluorescent dyes, drugs and antibacterial agents, polymer and biopolymer mixtures. That way, the properties of the mats can be fine-tuned to fit a specific practical application.
An electrospun mat is often manufactured with a carrier polymer, which ensures stable fiber formation and can incorporate additional components. For biomedical applications, biodegradable and biocompatible polymers are usually required, and polylactic acid is among the most common ones. PLA is used to produce degradable packaging, surgical threads, screws, and pins.
The main problem with using PLA in biology and medicine is its hydrophobic nature, and therefore poor cell adhesion. To address this, the polymer is blended with proteins, because they are nontoxic, hydrophilic, naturally metabolized, and can act as therapeutic agents.
The researchers studied blended mats consisting of the water-insoluble PLA and a water-soluble globular protein called bovine serum albumin, or BSA. Experiments in a water medium showed the protein component to be released from the mat into the solution gradually. Specifically, about half of the protein in the mat was dissolved over a week. This effect suggests possible applications in prolonged release of protein-based drugs.
To predict the properties of the blended mats, the team had to study protein distribution in them. Thechallenge is that most polymers do not mix well. In a polymer-protein-solvent system, the components tend to separate into two solutions. While this is also an issue with PLA and BSA solutions, electrospinning allowed the researchers to overcome phase separation in mats. Using three different analytic methods- fluorescence microscopy, EDX spectroscopy, and Raman spectroscopy – they demonstrated that both components were present in each fiber.
“Electrospun polymer-protein blended mats have many possible applications. By varying the amount of protein, you can tune how fast mat biodegradation happens. The protein’s numerous functional groups enable us to modify the mat surface by attaching chemical compounds to it. Protein-based blended mats could also be used as selective filters or for prolonged drug release, for example, in burn and wound dressings,” said study co-author Dmitry Klinov, a researcher at MIPT’s Molecular and Translational Medicine Department and the head of the Laboratory of Medical Nanotechnologies at the Federal Research Clinical Center of Physical-Chemical Medicine of the Federal Medical and Biological Agency of Russia.
The study “The miscibility and spatial distribution of the components in electrospun polymer–protein mats” was published in RSC Advances.